here's some info from some messages i sent recently, feel free to add pictures/info/corrections ..
like any engine modifications, increased power comes from modifying other parts to make use of the extra air available from a larger tb, things like a larger maf, headers, exhaust, etc...
well the parts of the nissan throttle body that you need to re-machine to make it work are really basic ..
the rod coming out of the nissan tb for the tps needs to have an arm welded/attached to it & the hole in the throttle plate needs to be closed, or you could just replace the plate altogether .. it also looks good to machine off the extra stuff on top of the tb like the coolant pipes.
it's pretty basic, & the 50 & 55mm tb's are quite common @ the wreckers, i've found a few myself already, there are also the fabled 60mm tb's from the sr20 engines. some things to look for when you're going through the wreckers, the tb's that can be modified have the bolts for the tps located vertically, rather then at an angle and they of course only have the one throttle plate.
daleyson has modified a number of them & had them for sale in the past, he's the first source i can think of for these.
i posted a few comparison pictures in the technical album (taken from gticouples website, more available there)
well since the engine runs on both tps & the mass airflow sensor, there's not really any issue once you have the tps adjusted, although it supposedly really helps to have toms chip installed to let you tune the engine properly ..
machining out the intake is actually just a matter of taking a sanding or abrasive bit on a dremel to open it up a bit more, takes only a few minutes, & the bolt patter is identical, no changes there, however you may need longer bolts or studs to mount it.
